Monday, May 21, 2012

PALM OIL PLANTATION AND ECONOMICS IN INDIA


OILPALM PLANTATION
 INTRODUCTION
Oil palm requires evenly distributed annual rainfall of 2000 mm without a defined dry season. Moist, deep and well drained medium textured soils rich in humus content are considered ideal. Gravelly and sandy soils, particularly the coastal sands are not ideal for oil palm cultivation
Temperature can be a limiting factor for oil palm production Best oil palm yields are obtained in places where a maximum average temperature of 29-33oC and minimum average temperature of 22-24oC are available. The crop requires 1800-2000 sunlight hours annually, more than 300 cal/cm2 / per day, constant sunlight of atleast 5 hours per day for better oil palm yield.
 NURSERY AND ITS MANAGEMENT
Nursery is raised by planting germinated sprouts initially in a pre-nursery bed or in polybags in a primary nursery and transplanting them at five leaf stage to a secondary nursery of large sized polybags. Raising seedlings in large polybags without a pre-nursery stage is also being practiced
 The potting mixture is made by mixing top soil, sand and well decomposed cattle manure in equal proportions. Smaller polybags of 250 guage and 23 x 13 cm size, preferably black are used for raising primary nurseries. A healthy germinated sprout is placed at the centre at 2.5 cm depth.  It is better to plant sprouts soon after the differentiation of radicle and plumule. The seedlings are to be watered daily. Application of a fertilizer mixture containing one part of ammonium sulphate, one part of super phosphate, one part of muriate of potash and two parts of magnesium sulphate is recommended at 15 g at one month stage, 45 g at three months stage and 60 g at six months stage per seedling. This has to be applied 6 - 8 cm away from seedlings during the first application, 10-12 cm away during second and 15-20 cm away during the third application in primary nursery.
  SINGLE STAGE POLY BAG NURSERY AND SECONDARY NURSERY
 At present the single stage polybag nursery is recommended in India. Since the plants are to remain in these polybags for more than one year, good quality polybags of 500 gauge and 40 x 45 cm size are to be used. On the lower half of the bag, perforations are made at an interval of 7.5 cm for drainage. A bag can carry 15 - 18 kg of nursery soil depending on the type of soil mixture used.
            The water requirement for different stages of growth of seedlings are as follows: 0 - 2 months at 4 mm/day, 2 - 4 months at 5 mm/day, 4 - 6 months at 7 mm/day and 6 - 8 months at 10 mm/day.  Application of 9 - 18 lit. of water per seedling per week according to the stage of growth and soil type.
FIELD PLANTING
Prepare the land for oil palm plantings at least 3 months before transplanting the seedlings to the main field. In soils with low permeability, drainage channels are to be constructed to prevent water stagnation in upper layer of soil.
AGE OF SEEDLINGS AT TRANSPLANTING
It
is advisable to plant well grown seedlings of 12 - 14 months old. At this stage, a well developed tenera seedling will have a height of 1-1.3 m from base and will have more than 13 functional leaves.
 SELECTION OF SEEDLINGS
All deformed, diseased and elongated seedlings are to be discarded. Differences in the height of healthy seedlings ranging from 90 to 159 cm tend to even up after 14 months of transplanting to maintain.
TIME OF TRANSPLANTING
Transplanting
to the main field has to be done during the onset of rainy season. In very impermeable soils and where there is chance for the seedlings to suffer severely during rainy season, proper drainage has to be ensured.
SPACING AND METHOD OF PLANTING
The optimum planting density for oil palm is the density of population that gives maximum production from unit area. Triangular system of planting with 9 x 9 x 9 m spacing accommodates 143 palms/ha. is being recommended.
 TRANSPORTING SEEDLINGS AND PREPARING PITS
Pits
of 60 cm3 are taken prior to planting and filled with surrounding top soil and allowed to settle. Rock phosphate is applied at 200 g per planting pit. Nitrogen is not usually applied in the planting pits as the application of fertilizers may damage the root system and affect survival of the plants if there is a dry period soon after planting. Nitrogen and potassium are usually applied 4 - 6 weeks after planting. In Mg deficient soils, magnesium is applied at 100 g as anhydrous MgSO4 or 200 g epsum salt per seedling.
REPLACEMENT AND GAP FILLING
 These palms are to be given special care so that they can catch up with the rest of the plantations. Early production of more female inflorescences in the initial 30 months, is an indication of high yielders and all those that fail to produce female bunches will remain as poor yielders.
FERTILIZER REQUIREMENT
Based
on the fertilizer experiments conducted under rainfed conditions in India, the following fertilizer schedule is recommended for oil palm.
             Fertilizer recommendation for oilpalm
          Age    Nutrients (gram/palm/year)
                                            N          P               K
          First year             400        200            400
          Second year         800      400              800
          Third year        1200              600             2700
METHOD OF FERTILIZER APPLICATION
The fertilizers are preferably applied in two equal split doses during May - June and September -October by uniformly spreading them within a 2 metre circle around the base of the palm and forking to incorporate them into the soil.  Mg deficiency can be corrected through the application of 500 g of MgSO4 /palm/year. Rock phosphate and muriate of potash are the best source for phosphorus and potassium respectively. During the initial years fertilizers may be applied within the area covered by the crown canopy. In the case of older palms, fertilizers are applied depending on the concentration of roots and are usually applied in the weeded circle.
WATER REQUIREMENT
 It is established that oil palm needs 120 - 150 mm of water to meet its monthly evapo-transpiration needs. In areas where perennial water source is available, basin irrigation is possible. But where the terrain is undulating and water is scarce during summer months, drip irrigation is recommended to keep four drippers per palm in the weeded palm circle to supply atleast 90 litres of water per palm per day during summer months which will vary according to the ETP values in a locality.
 WEED CONTROL
Herbicide
application has become common in recent years.  Herbicides such as 2, 4-D, 2, 4-5-T, halogenated aliphatic acids Dalapon and TCA are found to produce abnormalities in oil palm seedlings and are to be avoided. Herbicide mixtures of 2 kg a.i. of Paraquat with 3 - 4 kg Atrazine Monuron and Diuron per ha sprayed/ground applied twice a year has been found to give control of weeds.
 MAINTENANCE OF PATHS
In young plantation, the maintenance of paths is important for inspection and in later years for harvesting. This is carried out by timely weed control as done in the case of ring weeding.
 ABLATION
The
bunches produced initially will be very small and have low oil content. Removal of such inflorescences is called ablation or castration. Removal of all inflorescences during the initial three years is found to improve vegetative growth of young palms so that regular harvesting can commence after three and half years of planting.
PRUNING OF LEAVES
In
oil palm two leaves are produced per month. Therefore, it becomes necessary to prune excess leaves so as to gain access to bunches for harvest. Severe pruning will adversely affect both growth and yield of palm, cause abortion of female flowers and also reduce the size of the leaves. It was suggested that palms aged 4 - 7 years should retain 6 - 7 leaves per spiral (48 - 56), those aged 8 - 14 years 5 - 6 leaves per spiral (40 - 49) and those above 15 years should have 4 - 5 leaves per spiral (32 - 40).

Pruning
is preferably carried out at the end of the rainy season. It is also better to carry it out during the low crop season when labourers are also available.
 Insect pollination in oil palm
The
oil palm, hitherto though to be wind pollinated, has been now proved to be an a insect pollinated species. From West Africa, the original home of oil palm, eight species of pollinating weevils were reported. Occurence of Eldeidobius kamerunicus in the oil palm plantations of Kerala was introduced during 1985 from where it was introduced and got established in little Andamans during 1986.
            Introduction of weevil in India increased the fruit let from 36.8 percent to 56.1 percent resulting in 40 per cent increase in F/B ratio. The maximum attainable pollination potential was as much as to cent percent with 57 percent increase in FFB weight.
 HARVESTING
Proper
and timely harvesting of fruit bunches is an important operation which determines the quality of oil to a great extent. The yield is expressed as fresh fruit bunches (FFB) in kg per hectare per year or as oil per hectare per year. The bunches usually ripen in six months after anthesis. Unripe fruits contain high water and carbohydrate and very little oil. As the fruit ripens oil content increase to 80 - 85% in mesocarp. Over ripe fruit contains more free fatty acids (FFA) due to decomposition and thus increases the acidity. Usually the ripe fruits, attached to the bunches contain 0.2 to 0.9% FFA and when it comes out of extraction plant the FFA content is above 3%.Ripeness of the fruit is determined by the degree of detachment of the fruit from bunches, change in colour and change in texture of the fruit. Ripening of fruits start from top downwards, nigrescens fruits turning reddish orange and the virescens (green) to reddish brown. Fruits also get detached from tip downward in 11 - 20 days time. Ripeness is faster in young palms than in older palms for the bunches of equal weight. The criteria used in determining the degree of ripeness based on the fruit detachment are as follows:          
            Fallen fruits: 10 detached or easily removable fruits for young palms and 5 for adult palms.     
            Number of fruits detached after the bunch is cut; 5 or more fruits/kg of bunch weight, quantity of detachment per bunch; fruit detachment on 25% of visible surface of bunch.These criteria could be applied with flexibility.
 FREQUENCY OF HARVESTING
Harvesting rounds should be made as frequent as possible to avoid over ripening of bunches. A bunch which is almost ripe but not ready for harvest for a particular harvesting round should not be over-ripe by next round. In lean period of production, harvesting can be made less frequent and it should be more frequent in peak periods. Harvesting rounds of 7 - 14 days are generally practiced. Other factors determining frequency are, extraction capacity of the mill, transportation facilities, labour availability and skill of the workers. In India, harvesting is usually carried out with a chisel of 6 - 9 cm wide attached to a wooden pole or light hollow aluminium pipe, Bunches are cut without damaging the petiole the leaf that supports it. Use of narrow chisel is usually carried out till the palm reaches two meters above the ground. For taller palms upto 4 meters, a wider chisel of 14 cm is used.
Yield of Oilpalm
In well maintained garden the yield of oilpalm will be as furnished below :
          Age of oilpalm                             Yield (Ton/ha/year)
            3-4 years                                                         5
            4-5 years                                                         12
            5-6 years                                                         25
            6-25 years                                                       30
 ECONOMICS
A detailed account of the economics of oilpalm cultivation in India has been furnished. The data furnished therein is modified using current labour charges and oil price and the details on various investments and returns from one hectare adult plantation. This excludes the cost of land as we expect government owned land, leased land, or already owned property will be used for oilpalm cultivation. From the fourth year, the yield of bunches increases upto tenth year, and a stabilized bearing is attained thereafter. The investment during first year under irrigation will be almost three times of that under rainfed conditions mainly on account of the initial expenditure required to install the drip irrigation system. With irrigation the annual returns will exceed the annual expenses from the first harvest itself, i.e, during the fourth year after planting. By the end of sixth year the total returns will be more than total investments including all the expenditure for installing pumpset and the drip irrigation system. A minimum of 22 FFB per hectare can be expected from the tenth year onwards.
          TABLE 1 - COST OF PRODUCTION AND (Rs.) PER HECTARE
          S.No.                     Particulars                                                               Cost of production
            1          Labour cost for 200 Nos. @ Rs.80/- per day as casual labour          16,000
            2          Fertilizer cost                                                                                     2,500
            3          Plant Protection cost                                                                          400
          Total cost of production                                                                          28,900
          TABILE 2 : INCOME FROM OILPALM GARDEN DEPENDING UPON THE BUNCH PRODUCTION
          S.No.           No. of Bunches/ tree/year         FFByieldt/ha/yearGrossIncome Rs./ha/yearNet income
(Gross incomecost) Rs./ha/year
            1          10 bunches @ 10kg/tree/year            14.3     35,750             6,850
            2          12 bunches @ 15kg/tree/year            25.7     64,250             35,350
            3          12 bunches @  20kg/tree/year          34.3      85,750             56,850
          Cost of one tonne of FFB is Rs.2,500

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