PROJECT REPORT ON COLD STORAGE OF 10 MT (10000 Kg)

PROJECT REPORT OF COOL CHAMBER 10 MT

 INTRODUCTION

 India is the largest producer of fruits and vegetables in the world scenario but the availability of fruits and vegetables per capita is significantly low because of Post Harvest loses which account for about 25% to 30% of production. Further, the quality of sizeable quantity of produces also deteriorates the moment it reaches the consumer. This happens because of perishable nature of the products. If consumption is not getting stabilized, the farmers switch over to other crops instead of going for one crop in the subsequent year, and cycle continues. Our farmers continue to remain poor even though they take risk to cultivate high value fruits and vegetables year after year. Introduction of Cold storage / Cold room facility will help them in removing the risk of distress sale and simultaneously will ensure better returns. The annual production of fruits and vegetables in the country accounts for 18 to 20% of our agriculture out put. Varied agro climatic conditions and better availability of scientific package of practices, there is a vast scope for increasing the production. The lack of cold storage / cold room facilities is one of the main bottlenecks in tapping the potential. The cold storages, which are available in the States, are mostly to store single commodity like potato, which results in poor capacity utilization. Introduction of cold storage/cold chain facilities in the State can prove to be a boon for the horticulture farmers.

 REQUIREMENT OF COOLING SYSTEM : 

In India 45 percent population depend on Agriculture. Upliftment of those categories can improve the overall status of the State. Comparing the developed States of our country, the economic condition of farmers of our State is miserable. The economic condition of most of the people is poor out of the total farmers about 47 to 48 percent of people cultivate cabbage, beans, onion, sweet potato , Brinjal, pea etc which has a very limited period . Similarly the fruits have also limited life after harvest. Post Harvest cooling rapidly removes field heat, reduces respiratory - activity, reduce internal water, wilting, slow the growth of micro organism and reduces the production of natural ripening agent i.e. ethylene. Post Harvest cooling also provides marketing flexibility by allowing the grower to sell produce at the most appropriate time. Unavailability cooling and storage facilities makes it necessary to market the produce immediately after harvest and may result un distress sale. This can be an advantageous to growers who supply products restaurants and grocery stores or to small growers who wait to assemble truck load for transportation to other place. Post Harvest cooling can be an effective tool to deliver highest qualitative produce to the consumer. Intervention through Post Harvest cooling will help the farmers to store their produces and market them at the opportune time.

 NECESSITY OF COLD CHAIN:

 The financial condition of the farmers does not permit to establish a cold storage having capacity of 5000 MT which is meant to store 50,000 quintals of the products in the cold storage which require crores of Rupees to establish it. The concept of cold room 3 is to store vegetables, fruits and flowers for shorter duration for which a small and marginal farmer can store products for shorter period and sell it without deterioration of the product. Farmers will also get appropriate value of the product. It will reduce the distress sale. The farmers can establish cold rooms having 10 MT capacity where the storing of surplus quantities may vary from 100 quintals . Since the investment of such cold room is low a farmer can easily establish a cold room to store his surplus products..

 CONCEPT OF THE POJECT

Objective of the Scheme:

(i)            To establish the small capacity of cool chamber / cold room in vegetable mandi / markets or in the field of farmers growing vegetables/fruits.

(ii)          To store the surplus amount of vegetables in daily market for selling the products later.

(iii)         To reduce the distress sale of the vegetables in the market.

(iv) To develop the cold chain facility in the concerned area

(iv)         To augment in case of farmers/small beneficiaries.

Strategy:

To fulfill the above objectives, following strategy will be adopted.

i)             Most appropriate system will be provided to reduce the distress sale of vegetables.

ii)            Farmers will get profit by selling the vegetables in the market in subsequent days.

iii)           Capacity building of farmers and field functionaries will be taken up through training and demonstrations with active participation of refrigerated company.

iv)           Information and communication technology will be deployed extensively for ensuring transparency in the implementation process and effective monitoring of the scheme.

Capacity utilization

The capacity utilization in cold storage for fruits and vegetables is generally about 70% which is due to short storage life of the produce and availability of produce for storage throughout the year. Generally cold storage operates for 300 days in a year. The cold storage space of the proposed project shall be primarily used for storing fruits and vegetables for short duration storage of around 1-4 weeks. Such cold storage facility would enable them for bargain for a better price of their produce at the bi-weekly /weekly wholesale markets.

INCOME:

Income can be generated from cold rooms in the manner as follows:

(A ) Income of the project shall be by the way of rent paid by hirers of cold storage space on a daily charge basis. It is proposed that space rent shall be Rs.0.30 p per Kg per day.

(b) Income of the project shall be by way of procurement and trading of vegetables and fruits.

(c) Income of the project can be made by both the above way i.e. by way of 50% by own trading and 50% by rent basis.

Loading & Unloading:

Loading of commodities in the cold chamber and subsequent unloading from cold chambers shall be by contract labourers, the charges for which will be realized from the hirers of space.

Salary & wages:

One operator can operate the cold room who can be paid an amount of Rs.5,000/- per month.

 Chamber size:

Size of the chamber will be of 14’-0”x10”-0”x10-0” for 10 MT capacity cool chambers. The storage racks shall be made of M.S. channels and angles.

Insulation

60 mm thick PUF panel shall be provided for insulating the cold room walls and ceiling. 80 mm EPS slab, PCC & KOTA stone will be provided for floor insulation. For strengthening the insulation, chicken wire most will be provided with it.

Cooling Unit:

R-22/ R 404A refrigerant will be used for the cooling unit. Room temperature of 2 0C to 60 C will be maintained inside the chamber. The ambient temperature will be 400 C. The total refrigerant capacity will be 30,000 BTU/hr for 10MT capacity cool chamber

Power Supply:

Electric load will be 5.9 KW for 10 MT. Power supply will be 230 Volt/3Ph/50 HZ.

Electrical Work:

Electrical work shall include main power distribution switch board, feeder switches for cooling units, capacitors, power distribution cables, electric lighting, earthling of equipment.

Stand by Generator:

 Provision has to be made for stand by Generator set to meet the power requirement during load-shedding/power cuts. The generator shall have out starting device to start it in case of failure of electric supply.

METHODS OF STORAGE FOR FRUITS & VEGETABLES 

Refrigeration (cold store) –

The ideal environmental condition for storage of fresh fruits and vegetables is the lowest temperature which does not cause chilling injury to the product. Hence, temperature control in cold storage is very important. In mechanical refrigeration, the refrigerated Gas (e.g. Ammonia, Freon etc.) takes out the heat from the chamber/store as it expands. The expanded gas is then compressed and the heat removed from the compressed gas by means of running water or circulation air over the tubes containing the hot gas. The gas is liquefied and the cycle is repeated. With such system accurate temperature control is maintained. Specification of Cool Chamber/Cold Room The storage life of fruits and vegetables even at low temperatures in general varies between 2 to 4 weeks excepting for a few commodities like apples, oranges, potatoes, cabbage etc. In case of cold room Long term storage is not envisaged and duration of storage is likely to be 1 to 4 weeks. 5 

Pattern of Assistance:

a) Subsidy @ 40% of the cost with maximum limitation will be provided under PHM of NHM.

 b) The balance 60 percent amount is to be borne by the beneficiary.

The implement agency would have the following functions:

 (a) To disburse financial assistance to the beneficiary as per the guide lines of PHM scheme.

(b) To furnish utilization certificate and monthly progress reports.

(c) To disburse financial assistance after the date of installation of machinery.

 BASIC DESIGN 10MT COLD ROOM

1. Room dimension 14ft (L) x 10ft (B)x 10ft(H)

2.. Room temperature + 40 C (+ 2 0 C)

3. Humidity 85 - 90% RH

4. Ambience Temperature 430 C

5. Material to be stored Fresh vegetables and fruits

6. Product quantity 10 MT

7. Product Incoming Rate 33% (3300 kg per day)

8. Product entry Temperature 28-350 C

9. Pull down time 24 hrs / Batch

10. Insulation 60mm PUF with 0.5mm pre painted CRCA Sheet as external finish and internal finish

11. Floor 60mm thick PUF slab over kota and PCC

12. Hinge door 34”x 78” – 1No.

13. Refrigeration unit capacity 30000 Btu/hr @ 4 0C Room temperature & 43 0C Ambient temperatures

14. No of units 15000 Btu / hr x 2 nos.

15. Refrigerant R-22 / R404A

16 Compressor Reciprocating 7

 CALCULATION OF THE REFRIGERATING POWER

 1 Capacity 10 MT

2 Cold room temperature 4 °C (± 2 °C)

3 Outside moisture 50 %

4 Type Pre-fabricated room with floor

5 External Room Dimension 14ft x 10ft x 10ft

6 Insulation Poly-urethane foam panel (PUF)

7 Insulating outrace 60mm thick

8 Turn over Long storage

9 Man powers 2 nos.

10 Lighting 178 watt

11 Motor power 225 watt

12 Motor running period 2 – 24 hrs

13 Duration 2 – 24 hrs (Lighting)

14 Product Fruits & Vegetables

15 Process Fresh product storage

16 Product entering temperature 28 °C

17 Product leaving temperature 4 °C (± 2 °C)

18 Daily turnover 33 %

19 Processed period 24 hrs

20 Product quantity 10,000 kg

21 Density 181 kg/m³

22 Running compressor 18-24 hrs

Calculation Results:

 1 Ambient losses 28734 watt/24 hrs

2 Infiltration due to use 11970 watt/24 hrs

3 Motor load 5396 watts/24 hrs

4 Product load 42363 watt/24 hrs

5 Personal load 1013 watt/24 hrs

6 Lighting load 356 watt/24 hrs

7 Refrigeration capacity 89832 watt/24 hrs

8 Refrigeration power for unit 5040 watt

 PROFIT ANALYSIS COOL CHAIN (10MT CAPACITY)

Products storage Capacity =100 Qtls

Option-1

If the product stored on rented basis, the rent charge is Rs.0.40 kg / day (maximum 300 days storage in a year) Collected revenue will be = Rs.10000 x 0.40 x 300 = Rs.12,00,000 per year

Option-2

A-   If the products stored on rented basis as well as by own trading. Products stored on rented basis = 7 MT Revenue will be collected Rs. 0.40 / kg / day = Rs.7000 x 0.40 x 300 = Rs.8,40,000/-

 B- Products will be stored by own trading = 3 MT (8 rotation in a year) Average profit of mixed vegetables = Rs.5 / kg Profit for 3 MT vegetable = 3000 x 5 x 8 = Rs.1,20,000/- Total profit will be A +B = Rs.8,40,000/- + Rs.1,20,000/= Rs9,60,000/-

 ANALYSIS OF COST OF 10MT COLD STORAGE

1 Chamber size 10MT

2 Dimension 14’ x 10’ x 10’

3 Cost of machinery Rs.4,65,000/-

4 Civil cost192sqft @600/sqft Rs.1,15,200/-

5 Electrification, Stabiliser Rs.70,000/-

6 Insurance Rs.10,000/-

7 Cost of Generator, Accessories, Plastic crates Rs.3,90,000/-

8 Misc. Rs.3,550/-

9 Tax, Installation etc Rs.1,16,250/-

Total Rs.11.70 lakh