Flour Mill Project
There are 812 roller flour mills in our country producing approximate 25 million tonnes, of
milled cereal products worth Rs. 1200 crores. Flour Mills can be installed with minimum capacity of 30
TPD of raw material crushing capacity per day to maximum 1000 TPD. The capacity suggested in this
report is for mini flour mill i.e. 30 tonnes of raw material crushing capacity per day. As per CII mckinsey
survey it is estimated that by 2005 the market for branded Atta has grown to Rs. 15000 crore.
B. MARKET POTENTIAL
Whole wheat flour is used in making Chapaties, Puries, Parotha and other
roasted cereal based products. Wheat flour or Maida is a basic raw material for making
Bread, Biscuits Cakes and other bakery products. Sooji / Rava is used in many
sweetmeat products. Bran separated on milling is used as cattle feed. The products
sold under brand names are very few. The concept for branded cereal flour products is
now increasing. The big giants like Hindustan Lever, NEPC Agro, Nirma etc. have
jumped in to this lucrative industry.
C. BASIS AND PRESUMPTIONS
1. It is presumed that the unit will run three shift per day and 300 working days per
annum.
2. The following extraction rates are presumed :
Maida 50 %
Sooji 12 %
Atta 20 %
Bran 18 %
Extraction rates are only suggested. Miller can change according to demand,
Wheat quality & climatic conditions.
3. Labour wages have been taken as per mar
Different varieties of wheat may be blended for producing desired end product.
5. The rate of interest has been taken 14% on an average both for fixed investment
and working capital.
6. The rates quoted in respect of Machinery/equipment raw materials are those
prevailing at the time of preparation of report and are likely to vary from place to
place and supplier to supplier and necessary changes are to be made as and
when required.
FINANCIAL ASPECTS.
1. Land & Building
Land – 2000 sq. mtr. @ Rs. 350/- per sq. mtr. 7,00,000/-4
Built up area for the plant and Machinery including,Storage binns for wheat conditioning up with 3 stories
(ground +2) having 36” height, 750 sq. mtrs. @ Rs. 1500/ sq. mtr., 11,25,000/-
150 sq. mtr. other construction for office, laboratory etc. @ 1500/- sq. mtr. 2,25,000/-
Total cost of Land & Building Rs. 20,50,000/-
2. Machinery & Equipments.
1. Single bucket elevator without belt and bucket 7 Nos.@44,000/- 3,08,000/-
2. Reel machine (3 segment) 1Nos@ 34,500/- 34,500/-
3. Rotory seperator with aspiration channel 2 Nos@ 96,000/- 1,92,000/-
4. Scourer machine with aspiration channel 2 Nos@ 68,000/- 1,36,000/-
5. Intensive dampner 1nos@ 45,000/- 45,000/-
6. Rotometer 1 Nos@ 20,000/- 20,000/-
7. De-Stoner without fan & cyclone 1Nos@ 70,000/- 70,000/-
8. Indent cylinder 1nos@ 99,000/- 99,000/-
9. Screw conveyour 7 m 1500/m, 4.5 m 1500/m 40,000/-
10. Dust cyclone with airseal dia 1120 2Nos@ 19,000/- 38,000/-
11. Dust cyclone with airseal dia 960 3Nos@ 18,000/- 54,000/-
12. L.P. Fan for Ist Cleaning 1 Nos@ 28,000/- 28,000/-
13. L.P. Fan for Main Cleaning 1Nos@ 22,000/- 22,000/-
14. L.P. Fan for DE stoner 1Nos@ 22,000/- 22,000/-
15. L.P. Fan for final Cleaning 1Nos.@ 24,000/- 24,000/-
16. Magnets 6”*12” 4Nos@ 2,000/- 8,000/-
17. Silogate 10 1Nos@,650/- 16,500/-
MILLING SECTION
18. Roller Mill body 3nos.@ 120,000/- 3,60,000/-
19. Rolls dia 250 * 1000 mm (Indian) 6nos.@ 35,000/- 2,10,000/-
20. Roll Grooving & spindle cutting 6 set@ 3200/- set 19,200/-
21. Plansifter 8 feed /16 sec. 1Nos.@ 1,70,000/- 1,70,000/-
22. Purifier 1Nos.@ 55,000/- 55,000/-
23. Bran – finisher 1Nos.@ 19,000/- 19,000/-
24. Pneumatic lifts 14 set@ 17,500/- 2,45,000/-5
25. Tripple worm 8 mt. Each 3 set@ 1,800/- m 5,400/-
26. L.P. Fanpurifier 1Nos.@ 28,000/- 28,000/-
27. Dust cyclone dia 1120 1Nos.@ 19,500/- 19,5 00/-
28. H.P. Fan 1Nos.@ 49,000/- 49,000/-
29. Supper cyclone 2 set @ 27,500/- 55,000/-
30. Bolting cloth lot 66,000/- 66,000/-
31. Misc. accessories such as inspection,cover & joint range etc.1Nos.@ 14,000/-
32. Electrical motors 6,00,000/-
33. Electric pannel board fitted with starter main switches, cables, cable fittings, volts and AMP meters, AC.B capacitors etc. 4,50,000/-
34. Reduction gears standard make 1,60,000/-
35. V-Groove, Pulleys, Couplings, V-Belts etc. 66,000/-
36. Errection Material such as angle, Channel Sheet, Iron etc. 4,00,000/-
37. Tools and other equipment required during Errection 80,000/-
38. Consumable items such as Nut, Bolt, Gas, and Welding Rods, Namda, Fevicol etc. 38,000/-
39. Weighing scale 4 Nos. 40,000/-
40. Errection and Consultancy charges. 2,50,000/-
Grand Total Rs. 45,93,900
CST @ 2% along with C form 91,254
Office furniture and equipments 50,000/-
Total Rs. 47,03,954
Say Rs. 47,04,000
3) Pre – Operative Expenses. = 1,00,000/-
Total Fixed Capital (1 + 2 + 3 ) = 68,54,0006
4) Working Capital ( Per Month).
i) Personnel:
S.No. Designation. No. Salary, (PM) Total (Rs.)
1. Miller–cum-Chemist. 1Nos@ 10,000/- 10,000/-
2. Plant Foreman 1Nos.@ 7000/- 7,000/-
3. Electrician 1Nos.@ 5000/- 5000/-
4. Operator 3Nos.@ 4000/- 12,000/-
5. Un-Skilled Workers. 10Nos.@ 2500/- 25,000/-
6. Accountant 1Nos.@ 6000/- 6000/-
7. Clerk / Store keeper 2Nos.@ 4000/- 4000/-
8. Sales Supervisor 1Nos.@ 6000/- 6000/-
9. Peon 1Nos.@ 2500/- 2500/-
10. Security Personal 1nos.@ 2500/- 2500/-
Total : 84,000
Add Pre-requisites @ 10% of salary. 8,400
Total : 92,400
ii) Raw Material. (Per Month).
1. Wheat blended of different category 750 MT @ Rs.1100/-ton 82,50,000
2. Gunny Bags 8200 No. @ Rs. 15/- each. 1,23,000
Total Rs. 83,73,000
iii) Utilities (Per Month) ;-
1 Power : 300 HP x .746 x 24 X 25 x 80% = 107424 KWH @ Rs. 5.25 per unit.5,63,976
2 Water 3000 litres per day (from bore well)
IV) Other Contingent Expenses (P.M.) (In Rupees.)
1. Postage and Stationery. 1,000/-
2. Telephone Charges 1,000/-
3. Consumable Stores 2,000/-
4. Repair & Maintenance. 2,000/-
5. Advertisement & publicity. 3,000/-
6. Transport Charges. 60,,000/-
7. Other Miscellaneous Expenses. 1,000/-
Total 70,000/-7
v.) Working Capital (Per Month): Rs. 90,99,376
vi) Working capital for 2 months. Rs. 1,81,98,752/-
5) Total Capital Investment.
i. Fixed Capital. 68,54,000
Ii. Working capital for 2 Months 1,81,98,752,250
Total Rs. 2,50,52,752
(G) FINANCIAL ANALYSIS.
1. Cost of Production (per year).
(Rupees.)
1. Total recurring cost per year. 10,91,92,512
2. Depreciation on building @ 5% per annum. 67,500
3. Depreciation on machinery @ 10% p.a. 4,45,400
4. Depreciation on furniture and others fixed asset @ 20% 10,000/-
5. Interest on total investment @ 14% per annum 35,07,385/-
Total Rs. 11,32,22,797
2. Turnover (per year).
Maida 4500 MT @ Rs. 14,500 / MT 6,52,50,000
Sooji 1080 MT @ Rs. 14,500 / MT 1,56,60,000
Atta 1800 MT @ Rs. 13,500 / MT 2,43,00,000/-
Bran 1620 MT @ Rs. 9,500 / MT 1,53,90,000/-
Total Rs. 12,06,00,000
3 Net Profit per year (before Income tax)( Figures in Rs. Lac.)
Profit = Sale - Production Cost.= 12,06,00,000 - 11,32,22,797 = 73,77,203
4. Net Profit Ratio = Net Profit x 100
Turn over per year
= 73,77,203 x 100 = 6.12%
12,06,00,000
5. Rate of return
= Net Profit x 100 8
Total Investment
= 73,77,203 X 100
2,50,52,752
= 29.45 %
6. Break Even Point.
Fixed Cost (per year). (RUPEES.)
1. Depreciation on machinery @ 10% p.a 4,45,400
2. Depreciation on furniture & other fixed assets. 10,000
3. Interest on total investment. 35,07,385
4. 40% of salary & wages. 4,43,520
5. 40% of other expenses. 3,36,000
6. 40 % of utilities. 9,02,362
Total Fixed Cost. 53,08,667
BEP = Fixed Cost x 100
Fixed cost + Profit
= 5308667 x 100
53,08,667 + 73,77,203
= 41.85%
PROJECT PROFILE ON MINI FLOUR MILL
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